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Post by racket on Mar 19, 2011 19:48:35 GMT -5
Hi Guys Time to start a DIY engine build using the reman. GT60 turbo thats been sitting in my shed gathering dust for the past couple of years whilst I've been developing the "micro" engines . Info on the GT6041 turbo here....... www.turbobygarrett.com/turbobygarrett/catelog/Turbochargers/GT60/GT6041_731377_1.htm with its ~106mm comp inducer, its a big bugger , mainly used on huge gen sets and mining dump trucks , often in multiples on >1,000 hp diesel engines ..............and large IC engined drag cars . Compressor wheel is bore less, so ultra strong , compressor map has the uppermost line at a tip speed of ~1,800 ft/sec , though best power from the DIY engine will probably be developed at somewhere between 1,600 and 1,700 ft/sec , leaving plenty of buffer zone for any unexpected flameouts with the afterburner that could normally overspeed a turbo . Expected thrust near 140 lbs "dry" and 190 lbs "wet" . Evaporative fuelling will be used in the ~7.5"- 190 mm dia flame tube , six evaps similar to those in my 2 shaft kart build , it only had 4 evaps for its 1.8 lbs/sec mass flow , so 6 for the GT60 should be just about right . ..............it looks good on the drawing anyway :-) Currently machining up a steel die to hammer out the flame tube's 2 mm thick stainless end cap over . Build should take most of this year so will add pics as the construction progresses Cheers John
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Post by Johansson on Mar 20, 2011 2:17:59 GMT -5
To bad that you donĀ“t have very much ice on your lakes, that engine is just begging to be put in a kick frame. 140lbs dry is just awesome!
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Post by racket on Mar 20, 2011 3:39:41 GMT -5
Hi Anders
It'll be interesting to see what she'll do , gotta beat Chris Krugs 1/4 mile kart record , its stood unbeaten for too long :-)
Cheers John
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Post by Johansson on Mar 20, 2011 3:48:19 GMT -5
What will you use to start her up? Impingement or an electrical starter? If the TV94 was tough to start this one should be even worse.
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Post by turbochris on Mar 20, 2011 6:21:10 GMT -5
He'll have to use one of his smaller gas generators to start it.
I can see your serious John, I'm looking for a Garrett GT6042 myself.
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Post by racket on Mar 20, 2011 16:01:54 GMT -5
Hi Anders I'm hopeful the secondhand super leafblower www.outdoorpower.com.au/product.php?id=19&fromcat=1 that I purchased a few months ago at an auction ( after the10/98 experiments) will do the job , its got a 3Kw-4.1hp motor on it and a 12 inch dia impeller to shift its ~0.5 lbs/sec air flow , our TV94 thrust bearing design is whats producing the increased starting torque , the GT6041 will hopefully have a more modern design that will lower the power requirements during spoolup, just have to wait and see , otherwise I'll be using that big Turnigy brushless motor . LOL...yes Chris ..........I'm serious about blowin' your record into the weeds ;-)) ..................I ended up with the GT60 turbo after I went to the local Garrett/Honeywell distributor to enquire about the cost/availability of GT60 turbine wheels and he came back a week or so later with a "mates rate" price for the whole turbo that was less than the cost of the turb wheel , so I just had to buy all of it .................never did need the GT60 turb wheel so the turbo just sat there waiting for you to prod me into using it .......heh heh heh . .............the universe works in strange ways :-) Cheers John
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Post by stoffe64 on Mar 25, 2011 4:43:59 GMT -5
hello John!
i feel yellous and discomfort, you build these engines soo darn fast my friend, im sure it will be a blast when you start it up...hahaha
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Post by racket on Apr 1, 2011 3:33:29 GMT -5
Hi Guys
Got myself a rolling chassis today , actually a whole kart , but it'll soon be a roller once I throw out all the IC engine bits , currently installed is a YZ80, thats out to 110 cc , with 5 speed gearbox , .............but best of all, its got a nice set of front wheel brakes for pulling me up from those high speed runs , will have to change the seat though , my fat arse can't fit in it :-(
Cheers John
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Post by stoffe64 on Apr 1, 2011 8:03:00 GMT -5
nice thing John ,im sure it will be thriller to drive it with that new engine youre building!
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Post by racket on Apr 11, 2011 22:27:48 GMT -5
Turbo mounted on kart , she's now a bit back heavy as the turbo weighs 75 lbs , add on the combustor and there'll be >100 lbs hanging over the axle . Attachments:
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Post by enginewhisperer on Apr 12, 2011 3:22:13 GMT -5
that's ok, the thrust is above the axle line
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Post by racket on Apr 12, 2011 4:17:20 GMT -5
LOL.........Yeh , I'll be needing a few stays to triangulate the assembly to cope with thrust and general bouncing around loads , but at least its finally bolted to the chassis, ....... on with finishing the flametube .
Cheers John
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Post by Johansson on Apr 12, 2011 5:47:45 GMT -5
That is one huge turbocharger John, too bad it weighs as much as two complete 10/98 engines...
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Post by racket on Apr 12, 2011 16:55:49 GMT -5
Hi Anders
LOL........it'll be nearly 3 times the weight of a 10/98 by the time its ready to fire up , but hopefully it'll be bullet proof :-)
Cheers John
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Post by stoffe64 on Apr 13, 2011 7:54:04 GMT -5
Ofcourse it will be bulletproof,you are building it.
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